Mirco Graenert Consulting Inc. Brankamp

ELECTRONIC ACOUSTIC STAMPING DIE PROTECTION SENSOR SYSTEMS FOR METAL STAMPING AND FORMING - MONITORING PRODUCTION QUALITY USING STATE OF THE ART ACOUSTIC SIGNATURES AND ADVANCED ELECTRONIC ANALYSIS .

Call us for more information or for for an in house presentation in your plant in Ontario: 905 715 7575.

At MGC we specialize in Acoustic die protection systems. Detect stamping flaws you previously knew to be impossible. The acoustic protection systems we represent can detect manufacturing flaws and defects which can occur during metal processing. Some of the stamping flaws we can detect:

Slugs pulling back up in the bushing or die section

Slug marks on parts

Broken punches or dies

Material tearing

Press force or tonnage monitoring

Acoustic emmission sensing various stamping abnormalities

Low and high tonnage stamping tool applications, various tool types, ie. progressive, transfer, even high speed application in excess of 1000 SPM.

Return on investment: For many applications in the stamping Industry, in particular when addressing larger component stamping flaws, just one customer rejection cost saved could pay for our acoustic detection system.

We can quickly determine if there is a solution for your previously impossible to detect stamping issues. Let MGC Inc. assist you with your stamping application.

905 715 7575 Toll Free 1 877 415 7575 or send an e-mail inquiry to sales@canstampconsulting.com.

Call sales at 905 715 7575 ask for a free acoustic die protection evaluation or for a quote.

Click here to link and see Brankamp Systems in Press and Die application installations.

YOU TUBE - THE MUST SEE DIE PROTECTION VIDEO - YOU WON`T BELIEVE WHAT CAN BE DONE!

English

http://www.youtube.com/watch?v=Eq9BKclEnBU&feature=related

German

http://www.youtube.com/watch?v=Z8dQ2RpFzsQ

Cost Justification for acoustic sensor programs:

The discussion of cost justification for die sensing seems to always be the topic of choice when the need for a capable system is already known.
The payback is evident when factoring in the following:

Automatic presses will be able to run faster
Ghost shift
Minimizing die crashes
Allowing for complicated in die value added processes to be monitored
Reduction in die maintenance
Interactive plant alerts via wireless or existing intranet

One of the Metal forming magazines recently got it right - what is the cost of not having a good die protection system?
Consider customer rejects resulting in travel, sorting and perhaps rework or scrap losses, or worse, loss of business.

Die maintenance is also often overlooked, what is the cost when not using a system that allows to allow for flexible PM?
The cost of press and die down time can be huge, for larger press centers this can be $500 / hour for example or more.

Your customer wants to see you use a good die protection system to assure on time delivery of quality parts, enough said, if you have the right acoustic system installed your prospect customer will likely pick your plant over the competition